Controller (TOSCAST-888)

All machine models come with an advanced controller (TOSCAST-888) as a standard feature. Thanks to the large 15-inch screen, the human-machine interface based on ergonomics, the operator’s maintenance/management environments are improved. The multilingual capability and input restriction control are possible to help improve the global production control efficiency.
In addition, it includes as standard the trouble diagnostic functions by the SHIBAURA MACHINE’s own technology, and together with the host communication (optional) helps improve the maintenance ease and production efficiency.

Line display

Besides the standard 48, selected from a list of over 200, items can be viewed on the Line Display, 16 temperature points can be monitored and viewed.

All of these contribute to your quality control and help increase acceptance rate.

Injection waveform

Possible to view vacuum and position waveform simultaneously.
In addition to the vacuum, a different waveform can be added.
All of these contribute to your casting analysis and help improve your casting technology and acceptance rate.

Password function

Passwords assigned to individuals will limit the pages and information that can be accessed.

Control alarm occurrence

On alarm occurrence the causes are made visible to save time of restoration. ・On alarm occurrence the causes are indicated including the location (by photograph/drawing), what to check and how to check.

On / Off Status display of the sensors, solenoids, and limit switches

This TOSCAST-888 display shows an operation monitor screen of the die cast machine showing the current ON / OFF status of the sensors, solenoids, and limit switches.

PLC circuit-monitoring function

PLC circuit can be monitored in real time, on TOSCAST screen; effective in trouble shooting.
●This is available on Shibaura Machine's advanced TC200 Sequencer
●Real-time monitoring is possible without connecting to a PC.
●Designations of contacts are written in Japanese or English.
●For safety’s sake the values and/or logic cannot be changed.

Automatic Ladle Device

HIGH ACCURACY LADLE DEVICE
Responsive to the growing needs for the importance of quality control, we have perfected the servo controlled ladle device that has increased the ladling quantity accuracy.

The servomotor drive both for the traveling and pouring axes achieves excellent stop position
accuracy and stable motions.
The use of a timing belt for the upper part of pouring drive transmission, and a double-roller
chain for the lower part achieves a smooth motion.

Maintenance and Trouble shooting are simplified because this device is controlled and monitored by the same control as the machine. This eliminates the need for an additional or external PLC to maintain.

Automatic Spray Device

SPRAY DEVICE FOR NEXT GENERATION, READY FOR HIGH QUALITY CASTING

Responsive to the growing needs for the importance of quality control, we have perfected the servo controlled Automatic Spray Head DBS*LR promotes die casting quality improvements and cost reduction!
Driven by the epoch-making fast cycling servomotor;loaded with the optimum spray head!!

The servomotor drive both for the traveling and positioning achieves excellent stop position accuracy and stable motion.

Maintenance and Trouble shooting are simplified because this device is controlled and monitored by the same control as the machine. This eliminates the need for an additional or external PLC to maintain.

Automatic extractor

FAST-CYCLE TAKE-OUT DEVICE
Being simple and sturdy with speed and stability.
The simple operation enables easy presetting of the operational positions for each die.
The take-out device of a horizontal robot type with high performance has come into existence!!

High Accuracy and Speed with this Servo controlled Device.
The SCARA robot technology developed in our company achieves the excellent stop position accuracy, speed, and stable motion. 

Maintenance and Trouble shooting are simplified because this device is controlled and monitored by the same control as the machine. This eliminates the need for an additional or external PLC to maintain.

Improvement of Power Consumption

SHIBAURA MACHINE worked on the reduction of the power consumption, which is one of the measures for the environmental activities. Of the R-series, the R-E machine electric die locking system, the hybrid injection, the energy saving circuit, and the optional servo pump can be chosen according to the customer’s needs.

Squeeze Master（SQM-3)

Our Squeeze Master gives full control and high pressure to  squeeze targeted location of die tooling of molten metal while solidifying to reduce porosity in a critical location.

Electrical Die locking System E type machines

SHIBAURA MACHINE developed the electric die-locking system in 2000, the first in the industry.
Of the R-series, the R-E models have the electric die-locking system to achieve cycle time reduction, increase control,  and help customers improve their productivity.

dPAQET

Able to monitor Real-time conditions of over 50 machines. Collect conditions of operation, line data and shot profile data.